Crash's Jezebel in for a Rebuild-Rebuilding an e46 S54 UPDATE on page 26

Crash_Nemesis

///Member
The engine is open.

Catastrophic failure of headgasket.

No sign of fuel/bore wash. Honing pattern is still intact, as suspected. Piston rings installed correctly and all still in working condition. No rings have failed.

Block is cracked between cylinders 4 and 5. Sleeves cracked in all cylinders. Caused due to overheating and detonation between cylinders. I suspect headgasket was the start of this. The gentleman who opened the engine suspects that the sleeves installed were done incorrectly and were not of proper material needed for boosted application. Peter, whose responsibility it was to build this engine knew very well what I was going to do with it, so if inferior sleeves were installed, then he needs to explain why. Another question is whether a torque plate was used by JB engineering when they bored and sleeved this block. So whether a torque plate was used or not, I honestly cannot say yes or no, this is something Peter will need to answer. What Sleeves were used? I was under the impression that a special hard material would be used. I recall the name Delron being mentioned. But these are not Delron sleeves. If this is truly the cause for the failure, then I have nothing more to say here.

Cylinders are suspected to be warped as there is sever piston slap. Again due to sleeve failure. All 6 pistons are damaged. This was the source of the sound we heard in the engine.

Bearings seem fine. Crank is being inspected. Rods seem fine.

Bottom line, I need a new block and 6 new pistons. They will be checking my cylinder head to see if any damage found there.

Tune file can be vindicated as this is a mechanical failure. Peter I think you owe Burgy and apology.

Cheers guys.

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922-ZN

Well-known member
Those piston tops look horrid, is that normal wear?

So what is deduced from this? The head gasket failing caused all this? And that was caused by over heating? Caused by the belt snapping caused by the power steering pump being misaligned?


922-ZN said:
Those piston tops look horrid, is that normal wear?

So what is deduced from this? The head gasket failing caused all this? And that was caused by over heating? Caused by the belt snapping caused by the power steering pump being misaligned?

No facts stated there I'm just asking


And why is there no edit button for posts? :fencelook:
 

Carbon

///Member
Sorry Crash, this is very sad. Unfortunately it is not the easy fix you, and I think we all, were hoping for.

I hope you get a reliable engine next time round!
 

Rommies

Active member
Now that i look at the above pictures again...those sleeves does look pretty thin. Chris, to me it looks like that first overheat experience you had may have had something to do with this?
 

Xack

Active member
I don't even know what to say...considering where this car comes from and all the attention it got mechanically ...speechless.

absolutely horrifying to look at....my deepest condolences, that motor is dead dead dead.:blueCry:
 

moranor@axis

///Member
Official Advertiser
Gizmo said:
Yeah the 87.5mm bore was a bad idea, especially on a forced induction motor.:smashScreen:

lets not speculate Peter needs to talk to the engineer about the sleeves and get all the details...
 

Gizmo

Banned
Im not speculating, reducing the amount of "meat" between cylinders reduces the life expectancy of a motor and you run a much higher risk of blowing head gaskets, its well documented.
 

Xack

Active member
Gizmo said:
Im not speculating, reducing the amount of "meat" between cylinders reduces the life expectancy of a motor and you run a much higher risk of blowing head gaskets, its well documented.

Got to agree with you, thinking of how the Focus ST'S use to crack sleeves because they were simply to thin to handle high boost applications.
 
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