BuildaBeemer: Building a BMW E46 Track Car

Zound

///Member
Boys & Girls, we're going racing!

We'll try get you some live updates from the Practice & Qualifying Sessions Tomorrow.

For now, here's a brief walk around of the E46 330i Track Car:

[video=youtube]


P.s: The front splitter is missing here, and it makes it look a whole lot meaner!
 

Zound

///Member
Hey guys,

Sorry, will get a video up soon with some footage from the racing this past weekend.

Anyway, here is a short video we took this morning regarding some issues that we are facing...

[video=youtube]
 

Zound

///Member
How about something from the lighter side of "Track Car Building".

Watch Craig as he recounts how to remove a Welch plug from the thermostat port in our BMW E46 Track Car...

[video=youtube]


Watch as we investigate the on-going over-heating problem in our E46 Track Car. 

Prior to this we had pressure tested the cooling system which had produced a perfect result - No drop in pressure whatsoever.

[video=youtube]


A new addition to our "How to" series of videos - how to remove the timing chain cover with the engine still in place and without dropping the sub frame.

[video=youtube]


Aaaaaand drum roll please.......



It was Colonel Mustard, in the library with the candle stick!


So, we think we've found the "culprit" causing our over-heating issues. 

[video=youtube]

Anyone ever seen this before in an M5X motor?
 

Salt

///Member
Carbonic135 said:
Long overdue ...
Fantastic, thanks. Wondering if you guys can give a recap on that race. At the start you kept up nicely with the two cars in front of you and kept the red one behind you well at bay. Then the two at the front pulled away and the red one behind you closed in heavily. But then Nic left the red one behind again etc. How was the temp of the car, was that a factor or perhaps brake fade? Just curious on how it went. 

Thoroughly enjoy your thread, thanks.
 
Salt said:
Carbonic135 said:
Long overdue ...
Fantastic, thanks. Wondering if you guys can give a recap on that race. At the start you kept up nicely with the two cars in front of you and kept the red one behind you well at bay. Then the two at the front pulled away and the red one behind you closed in heavily. But then Nic left the red one behind again etc. How was the temp of the car, was that a factor or perhaps brake fade? Just curious on how it went. 

Thoroughly enjoy your thread, thanks.
Salt, thanks so much for the interest - its awesome the interaction we're having on the forum.

For reference, the cars that Nick was mixing it up with in the beginning was Shane Grobler in the unbranded white E36, Varish Ganpath in the Black E46, Matthew Wadeley in the white E36 "Polisiekar", and Nicholas van Zyl in the red 1-series hatch which was chasing from behind.  Shane was running a 330 motor in his E36, was on old rubber but is a really experienced driver and car builder - Varish runs a 3.2 stroker (I think) in the black E46 which makes really good power, and he had dumped a lot of weight for this race by replacing all of his body panels with fiberglass.  Matthew's car is a new build, but with M3 power is always going to be a challenge.

For the first lap or so Nick was able to push hard, and to be honest I was surprised that he was keeping up with the guys ahead of him, as the cars were all either more powerful, lighter or piloted by some impressive drivers.  By the end of lap 2 temperatures had already started to climb, hitting 111-112 degrees.  Nick knew he had no chance of chasing down the guys ahead of him (though he later passed Shane who picked up a problem), so he resigned himself to keeping the car together while keeping van Zyl behind him.

It is interesting tom see exactly where time is made up and lost: van Zyl was quick through the back part of the track, invariably closing up on Nick through turn 8 onto the start-finish straight, and having a nice clean line through turn 1, but he doesn't have the power to get close enough to set up a pass.  The brakes on our car are AWESOME (Endless ME20 pads on standard rotors and calipers, RB660 race fluid).  At R5k per set the pads aren't cheap, but you can see how much later we can brake into turns 2 and 5, which give us some great passing opportunities - check out my race video as well. So no, definitely no brake fade!

You will see that we get good drive out of turn 2 (the hairpin) onto the back straight, and start to pull away from van Zyl, but in order to manage heat Nick was shifting at around 5500 rpm up the back straight, which cost him around 10kph in top speed.  Both of us still need to improve our lines through turn 4 - we're definitely dropping time here.  We can again take advantage of the brakes into turn 5, and its then a short squirt before turn 6, where again Nick was short-shifting to try and win back some temperature.  This, together with van Zyl's cleaner line through turn 8 allowed him to close up on Nick at that point.

Rinse, repeat...


My Turn :)

[video=youtube]
 

Crash_Nemesis

///Member
Looks like loads of fun. Thanks again for sharing Craig. Enjoying your channel tremendously. This thread just makes me want to convert my M3 into a track car =P
 
UpNcOmiNg! said:
Absolutely LOVE the racing!
Awesome stuff man.

Where do you see room for improvement on your driving side?
Everywhere :smilebounce:
seriously, though, it’s all about finding the real limits of the car, trusting the car to stick at or near the limit, finding the ideal braking and turn-in points, and then being to apply all of that consistently. There’s no substitute for time behind the wheel, balls and (hopefully) some talent will only get you so far.
I find myself kicking my own bum for being thick and getting stuck behind someone - case in point when I tried to go inside the white E36 of Nicholas Fisher going into turn 3 on lap 1 when I should have gone around him. That allowed van Zyl and Manny, who I had passed in turns 1 and 2, to get back past me, and probably cost me the win.
 

UpNcOmiNg!

Events Organiser
Don't lie though, it is pretty awesome being able to even type that out though right?! Haha
It definitely takes some time and at times a little more balls than brains to test sometimes! Haha!

That's awesome though, you are coaxing a few fellow members to have a good think about track racing I'm sure! Haha
 

Peter@AEW

BMWFanatics Advertiser
Official Advertiser
If you guys decide to go for a big brake kit give me a shout and I will get it for you at dealer price from Powerbrake.
Also the pads and brake fluid.
 
Peter@AEW said:
If you guys decide to go for a big brake kit give me a shout and I will get it for you at dealer price from Powerbrake.
Also the pads and brake fluid.
:ty: Awesome, thanks! If we go big brake it will definitely be Powerbrake




[font=Tahoma, Verdana, Arial, sans-serif]HELP NEEDED![/font]

[font=Tahoma, Verdana, Arial, sans-serif]Does anyone know of a tuner who will rent us dyno time (“you drive, we tune”)? We need to test a few maps and fuel combinations (we are running the OEM MS43 management which Nick is tuning using Rom Raider). We probably need 2 hours. Centurion area if possible.[/font]
 

Crash_Nemesis

///Member
Peter@AEW said:
If you guys decide to go for a big brake kit give me a shout and I will get it for you at dealer price from Powerbrake.
Also the pads and brake fluid.

I'm beginning to think my Stoptech brake discs are getting on in life and am wondering about either importing another set or getting powerbrake discs with my big brake setup.  What do you think?
 
Crash_Nemesis said:
Peter@AEW said:
If you guys decide to go for a big brake kit give me a shout and I will get it for you at dealer price from Powerbrake.
Also the pads and brake fluid.

I'm beginning to think my Stoptech brake discs are getting on in life and am wondering about either importing another set or getting powerbrake discs with my big brake setup.  What do you think?
Crash, my 2c:
1. Read the Vorshlag thread on their Spec E46 build, who ended up running and ultimately offering Powerbrake to their customers in the US. Terry raved about them;
2. I installed a set of PB rotors on my E60 about 8 years ago. After 80k km no visible wear but runout causing a shimmy under braking. Took them in to PB and they machined them for me, and wouldn’t take any money;
3. I’ve never heard a single criticism of PB;
4. Support local;
5. See 4 above.
 
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