Technician's E36 M3 overhaul (More pictures page 2)

Technician

Well-known member
here is my story.

December 2011-
less than 200km after a service a spark plug fell apart.
long story short i had a "bad" plug from Bosch.

the platinum insert fell out of the insulator of the plug.
spark-plug-demo.gif


the car still ran after replacing the plug, but over some time knocking occurred especially at low RPM, where high torque was needed.
myself and my mechanic Alex determined that it was a piston slap.
the compression was slightly down, the power was there but the knocking noise drove me insane.

so i decided to strip everything and see what the damage was

the piece of plug smashed into the piston, damaging the ring and in turn damaging the bore.

Bad cylinder and piston:








What the other pistons looked like:



Old chain guides and oil pump:





Old pistons and bearings:





after a complete break down, i had to take the tough decision and decided to fix it properly. i am planning on keeping the car for a very long time and couldn't do some parts right, then leave other parts with almost 20 years wear.

it took me 2 years to do the following.
i completely stripped every part of the engine.
everything was basically done;

all new gaskets and seals
all new chains and guides from BMW
new water pump, thermostat
new plumbing
new clutch and all the goes with it
all new bearings BMW (R6220-)
Oil pump BMW (R4800-)
Arias Piston Kit (S50B30) E36 M3, 86.5mm Bore (R12000-)
Vanos seals (Axis)

had the cams checked and lightly polished
had the block re-bored, we opened it up to 86.5mm, (it cleaned up all the scars)
had the head re-done, re-shimmed, valve seats changed and re-engineered.
had the crank checked and balanced
had the con-rods checked

we balanced the complete motor with pistons and flywheel.

More pictures:

































sure i could of taken short cuts, or had a "quick fix"
but if you have the time and the knowledge at hand why not do it properly.

all i can say is after a very long time (almost 2 years) and some hard earned money spent i am very happy with the results.

i have done over 6000km with the "new" motor
its still very tight but as smooth as hell and a job well done.
not everyone has the opportunity to drive a car with a "new" e36 M3 motor.

Have to say thanks to my mechanic and friend Alex from Antonie motors.
And Shaun Singh from tunetech for all the advanced work.
 

Legacy

///Member
Cool thread, is it possible to not make the pics as small as possible?

All the best with the "new" engine :thumbs:
 

UpNcOmiNg!

Events Organiser
Wow.
That is a brilliant outcome arising from a unfortunate failure!
Awesome work.

I am, however, having some trouble with your links to your pics?
 

JayDrft

Member
Nice!!!!! Im sure you are very very happy to have all that M power back....have you had it dyno'd? Would be interesting to know what power a "new" m motor can churn out.

Well done!!!! And as your expereicne tells....Good things come to those who wait....approximately 2 years!!! HAHAHA!
 

Technician

Well-known member
Prini said:
Great job :bravo:

How about a recent big pic of the completed engine bay?

just have to add the new bottles and wash it and ill take a picture.


JayDrft said:
...have you had it dyno'd? Would be interesting to know what power a "new" m motor can churn out.

still have to "run it in". i still have to do the second and third oil change.

first oil and filter change at 1000km
second oil and filter change at 5000km
third oil and filter change at 10000km

after the third oil change ill definitely get it dyno'd
 

Andy1GP

///Member
Lots of money and time invested. But well spent in the end. Congrats man, the satisfaction must be EPIC!

A Keeper of note :inlove:
 

E30 Freak

Member
Congrats Technician, I wish you many more happy kays.

Out of curiosity, what is the compression ratio with the new piston setup?
 

moranor@axis

///Member
Official Advertiser
damn all this from a dodgy plug...

well Im glad I could help out in a small way...

how long you going to run it in for?
 

444YYY

Honorary ///Member
I think bosch will limit their liability to just replacing the defective plug...

Sad and unfortunately!!!
 

Technician

Well-known member
444YYY said:
Well done Technician.
How is the smoothness of the motor now?? :)

VERY SMOOTH :):):)

zaleonardz@DentDocVPS said:
Congrats bud.

But the question beckons...

Did you take this up with Bosch, and what was their response ?

its the first place i went, wow wasnt good, they first said the plug was over torqued, i then sent them a plug that was intentionally over torqued.
then they said i must lay a claim, then it went no-where.
then when i really threw my toys, they wanted to take it to court.

the "little" money i had i would rather spent on my car then on lawyers.
they did replace my plugs :)

444YYY said:
I think bosch will limit their liability to just replacing the defective plug...

Sad and unfortunately!!!

correct!!!!
 
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