Hey guys... Thanks for the comments - much appreciated.
A bit of an update - guessing this is going to eventually become my build / project thread.
Two days of M3 ownership, and I can safely say that this is by far the biggest car project I've ever tackled. Crikes, there's a lot to be done.
Friday night - drove the car home, missing like a mofo, and only clearing up at certain throttle openings. Checked a few things, and let it be..
Saturday morning - she starts up and idles perfectly... go figure. Make a few calls, start sourcing parts and bits, cleaning equipment, etc etc. Spend most of the day driving around to get them.
Plugs (Bargain - R650 for the whole set from Bruma Auto - and big up to Robert Cook, parts guy - helpful as hell)
Oil Filter (agents)
Anti-freeze
10L of Castrol Edge (R279 a bottle on special at Midas)
Clean Green
Shoe brush
Shield Dash / trim and leather wipes
Meguiars carpet stain cleaner
Glass wipes (alcohol)
Intake and filter
Autostyle Diffuser (DOESN'T FIT M3 / COUPE BUMPER - assuming it's for normal E36 sedan model bumpers)
Okay, so - first order of business, was replacing the plugs. When finally replaced, the car misses like a monster again. Sad Bob. Fiddle with the TPS, MAF, etc etc, and no luck - while the miss was slowly clearing up, I couldn't get rid of it completely... Eventually figured I'd try out a BMC 90mm cone filter and see what it does - fitted it straight on to the MAF.. drive it for a bit, and the miss clears up, slowly but surely - until after one brief whack of the throttle, the engine runs and idles perfectly.
Stop at home, flabbergasted. Now a few interior points to be attended to - passenger side window rubber was off for some reason - re-fitted it, as well as the passenger M3 door sill panel, and a few odds and ends in terms of trim panels, etc.
Tired and gatvol of replacing trim panels (having dislodged the bloody side skirt as well during my clambering in and out of the car - need to get new clips and hole linings for it), I then quickly test-fitted the Golf 5 GTI carbon fibre intake shroud I'd picked up for a bit of a bargain - so I yanked off the air filter, MAF and intake elbow - only to find what had most likely been the cause of at least some of the running problems - the intake elbow is a mess, with the concertina bits in tatters and tons of insulation tape put in place to cover this and attempt to make the unit seal. Some of this insulation tape had pulled out of position with the flexing under movement of the engine, and caused the engine to suck unmetered air at times - something which certainly contributed at least partially to the engine's missing and poor running.
Taped it up again until I can find a replacement elbow.. and then test-fitted the intake, only to find that it fits perfectly in principle, except for a section that extends to the back, and knocks up against the bottom of the elbow + the power steering fluid reservoir..
Here's a shot of the intake - note the long "tail" section I'm referring to. Oh, and also note the tiny intake hole - those bloody GTI's and their small piping.
Anyways - I didn't want to hack away at the intake to "make it fit" without checking whether I could find a proper purpose-designed part for the M3, so I called it a day, went inside, ate dinner, and chilled... But my ass started itching again, so I checked for CF intake availability in SA...
BMC CDA is awesome, but costs R3500, and no one has bloody stock of the 90mm unit locally, and I'm no going to fit a 76mm unit that will only serve to constrict the inlet tract.
Only available Simota stock seems to be the same issue - 76mm / 3" fitment only... nothing available for the 3.5" MAF on the M3..
So, a boer made a plan... decided to take the plunge, and start hacking away at the intake.. Tried sanding the hole bigger at first, but that was gonna take forever - so with a dremel bit in a drill, and my girlfriend's assistance, I proceeded to annoy the neighbours for about 15 minutes, grinding the hole larger, until the MAF fit snuggly into the hole. I then proceeded to cut the rear tail section shorter, and used the rubber trim moulding at the bottom to line the section where I'd cut. Finally, I bolted the BMC filter to the section of the MAF protruding inside the housing, ensuring the two won't come apart. Note the shortened tail section in the pics...
Fitted it to the car, and went for a test drive - couldn't hear much of the intake though, because of the deafeningly loud exhaust - make no mistake, exhaust system sounds nice, and according to some twin-63mm is the ideal size when you do further performance mods to the motor - but at the very least, it needs some better silencer boxes, otherwise it's gonna drive me, and the entire neighbourhood downright mad.
Pardon the filthy engine bay - want to complete mechanical work and replacements in there first, and then clean up the relevant sections and bits, before doing the whole bay.
I'll be getting a short length of 88mm pipe and some 90mm silicone during the week in order to space the filter away from the MAF, so it doesn't risk messing with the readings. Retired for a good night's sleep - and two showers to get rid of the itching of the carbon fibre dust... mental note - don't sand or cut carbon fibre without protective gear and a mask - EVER.
Also, I'll get a ram tube, fit it to the bottom of the carbon fibre shroud, pointing at the filter, and run the other end down to the brake duct, to supply it with some nice cool air while the car'son the go.
Today was operation cleanup to some extent... tackled the beadings, window trims and dashboard for a total of about 3 hours... Cleen Green, a shoebrush, a bucket of water, chamois, glass wipes and trim / leather wipes... scrubbed the dash down to within an inch of its life - and amazingly enough, beige/brown has become grey, and blacks are a true black.. I'm shocked at how downright filthy it was - even the OBC screens don't have small grime marks in the corners anymore. Gratuitous use of Shield cleaning wipes saw everything finished nicely, with even the steering wheel showing some signs of life. It was fruitful - the dash, controls and centre console are looking loads better - will post pics soon.
Later this afternoon, I itched to do something on the car again - so I grabbed the coil & plug cover and decided to see what I could do with it. While there is some oxidization corrosion on the motor, it's more a case of dust, dirt, polish residue and rat excrement - don't ask - I'm sure the electric horrors awaiting me are going to be interesting, but we'll cross that bridge when we get there.
A few coats of cleen green, with some vigorous brush scrubbing turned out pretty good... Here's a shot of the cleaned product on the engine to give an idea of contrast to what it looked like before.
While much better, I'd like to eventually polish the raised writing section to a high gloss, and maybe look at a high temperature matt black spray - or powdercoating - but that would have to involve the entire tappet cover coming off - maybe when I do a shim adjustment - but don't even want to think about that right now.
Tomorrow will see me taking the car in to get the wheels balanced, suspension checked out - LCA's most likely replaced, and checking why the right shock seems to be bottoming out - may have collapsed. Also picking up a set of Tein springs from a mate, with a milder drop, so that may as well go in while we're at it. Then the exhaust - sort it the hell out. And take off that oil pipeline lookalike exhaust tip.
Also got a mate who said he should be able to organize window trims all round, the right hand door rubber (mine's stuffed beyond belief), the beading trim panel I'm looking for, rear diffuser and a few other bits on the shopping list.
Loving the car, and it's gonna be awesome when I'm done with it - but gawd, it's a lot of work. Kinda fun though. :inlove:
Oh, and on the rims - I reckon I'll stick with the M-forged alloys, and just get them refurbished... someone mentioned chrome shadow, a-la E39 M5 - I think chrome shadow with a mirror polish would look fantastic...
This colour and finish, just high polished:
Opinions?