Finally figured out what’s causing the intermittent meths flow I’ve been experiencing when running hot.
Looks like the water/ meths mixture is boiling in the line??
So did a few tests:
For safety I started by setting the meths map to low boost, same as pump map so that there was no possibility of over boosting without the failsafe.
Then I ran some wiring directly from my meth pumps and injection valve to the driver’s seat , so that I could manually activate each while under WOT.. This setup totally bypasses the Procede activating the injector, and the boost switch switching on the pump.
Initially all was running perfectly while activating manually, and I was seeing strong meths flow (Procede illuminates the dash indicator lights when flow reaches target). However after doing a couple of hard WOT runs and temp started climbing above 120, I noticed meths flow start flickering and after a couple more runs it totally cut? So while the car was still hot I pulled over, popped the hood and tried to activate while idling. I could hear the pump going, and the injector valve click to activate, but noticed through the clear meths lines that there were nothing flowing and it looked like there were some bubbles? Now I’ve checked and re-checked all tubing several times, so I’m very sure it’s not a leak. Also when the car cooled down all was flowing perfectly again? So what this tells me is that’s it’s definitely not the Procede and/or boost switch causing the problem, as I was activating everything manually?
My last conclusion is that the water meths mixture is actually boiling in the line? Have been doing some reading and the boiling point of meths is a lot lower at altitude than at sea level. Not sure what the specific boiling point is for 5700ft, but at sea level pure meths boils at 64.4C, 75/25 water meths at 68.9C, and 50/50 water meths at 73.5C (see this link)
http://www.methanex.com/products/documents/TISH_english.pdf.
I suspect these boiling points are quite a bit lower at JHB altitude as water boils almost 6 degrees lower? So it’s seems that at high altitude it’s not a good idea to run meths from the windshield wiper tank without fully insulating the meths tubing!
I think the problem actually comes in when meths is not flowing, it sits static in the long line coming from the wiper tank and absorbs the heat from the engine bay. Then when u go WOT the pump only sucks in vapour instead of water meths fluid.
I had already routed the meths line over the cowl and covered with some corrugated plastic tubing, and this was not working? So guess I’m gonna have to find a professional solution to insulate?
Twins u guys don’t perhaps sell some type of thermal insulation material?