E39 530d turbo failure

Ant

New member
Hi guys, I have a 2003 530d with about 138000 km on the dial, recently my turbo said goodnight in a plume of blue smoke. Have had a new turbo fitted, cat removed and computer re-programmed etc. The car now has what seems like a misfire or rough idle... the experts think it may be due to a lot of oil been sucked into the intercooler and possibly the injectors! Doing a compression test tomorrow...

Has anyone had a similar experience?
 

P1000

///Member
What is the condition of the swirl flaps?

Did the engine ever start to rev on its own when the turbo failed?
 

spawn616

New member
can i see or have ur old turbo,yes ther is probly a half liter of oil in the ic and piping depending on how long the car was running also ur exhaust will take a good 1000 to 2000km to burn out all the oil(was told 100km will do it but it does not)
 

Ant

New member
P1000 said:
What is the condition of the swirl flaps?

Did the engine ever start to rev on its own when the turbo failed?

Thanks for your response, I haven't seen it yet, but am told that the whole thing is shot! Engine never started revving on it's own - I drove about 3 km's and parked it

spawn616 said:
can i see or have ur old turbo,yes ther is probly a half liter of oil in the ic and piping depending on how long the car was running also ur exhaust will take a good 1000 to 2000km to burn out all the oil(was told 100km will do it but it does not)

Thanks for yr feedback, I was told the same about the oil taking a thousand km's or so to blow out... I'll see if I can get a pic of it tomorrow...
 

Ant

New member
Well I must have the kakkest luck in the world with cars and so the story continues; 15 months later and my car is still not back to working order!
After entrusting the turbo replacement and resultant damage repair to a particular specialist, I went out of the country on a working contract for a few months (ample time for the specialist to sort out my car). The turbo was replaced at a cost of R20k which I paid for in cash. Whilst away I stayed in contact and was fed updates on how he is working through a process of elimination to find out why the number 1 pot isn't running. Upon my return the specialist started his houdini act and vanished into thin air, workshop packed up and vacated and my car nowhere to be found. (At this stage most normal people would go straight to the cops) but no, because I knew the guy and had met his family and was sympathetic to his circumstances, I would never be able to live with myself, so I elected to play telephone tag for the next few weeks and eventually got hold of houdini, I demanded the return of my car and threatened to go legal. So, after a few failed promises too many I got my car back and yes you guessed it.... number 1 pot still not running! In fact it was evident that NOTHING had been done on the car in all these months, the engine bay was still covered in oil from when the turbo let go and not a smudge or fingerprint anywhere. At this stage car gets sent elsewhere, cylinder head removed, lightly skimmed, valves done etc, number 1 pot still not coming to life. Motor pulled, top end opened and cleaned out (massive carbon residue all over), new rings and reassemble, put motor back turn the key and massive noise in the motor, strip crankcase etc timing chain snapped, valves bent aaaand back to the work bench we go..... at least the car is now in the hands of a gentleman who actually keeps me posted each step of the way and who is really helping me! To the specialist... you know who you are and to Zack, thanks for all your help buddy I really appreciate all your efforts!
 

P1000

///Member
Firstly, why did they reprogram the computer? This should not be necessary and can cause problems with injector calibration.

Secondly, AFAIK, these heads can not be skimmed at all (might be the reason for bending valves.)

Do you know if the turbo was removed as it should, out the bottom, or did they stuff up an injector when they removed it out the top?

Good luck!
 

netercol

New member
holy crap.. is there no mechanics in this country that actually knows what they are doing?!!?? (nevermind honest!!)

:argh:
 

Raybimmer

New member
After all of this a big dose of luck is sent your way .
what gets me is the run around you get from these .....pro's .
There is so much info on the internet that a mechanically competant person can do a job like this and get it right if he is on the ball .
 

Ant

New member
P1000 said:
Firstly, why did they reprogram the computer? This should not be necessary and can cause problems with injector calibration.

Secondly, AFAIK, these heads can not be skimmed at all (might be the reason for bending valves.)

Do you know if the turbo was removed as it should, out the bottom, or did they stuff up an injector when they removed it out the top?

Good luck!

Really not sure why or even if this was indeed done or if it was just excuses for further delays. It does appear that the turbo was removed from the bottom as there was zero evidence of anything been done around the engine bay.

Thanks for the support bro!


Spy007 said:
I feel your pain. Check my thread on my 320d.
Good luck
Geeez dude, similar bad luck, I had to chuckle when I read the bit about the white smoke... it is quite a display isn't it - we were traveling down Witkoppen Rd when it happened so I pulled into Movida (nightclub) and parked, the people waiting outside must have wondered what we had hotboxed the car with...


netercol said:
holy crap.. is there no mechanics in this country that actually knows what they are doing?!!?? (nevermind honest!!)

:argh:

Seemingly hard to find a mechanic worth their salt these days pal!
 
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