E36 M3 turbo rebuild

Gizmo

Banned
Some of you know this car as it comes from Cape Town, well a customer of mine in JHB bought it some time back and paid way too much for a poorly built wreck of a M3. He was very disappointed when the car arrived as it was in no state that the former owner had said it was, such is the issue of buying a car from a far away place without looking at it in the flesh....
Anyway, after 20km of driving in JHB the car broke down with a broken turbo oil feed, the car was flat bedded to me and sat here for some months while I finished on other project cars. The customer has asked me to go bumper to bumper and fix everything I find wrong with it and boy there is alot wrong with it! Now Im all in with this rebuild and I just want to show you guys how poor the workmanship in this country can be...

Awesome tiny intercooler placement, behind the bumper stiffener where there is no airflow...
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Intercooler mounts are 3 cable ties, one on the top and 2 on the bottom, NASA quality right there!!
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Wastegate dumps into engine bay.
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Wiring mess behind headlight.
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Cut and weld job on the oil cooler lines.
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Bonnet insulation collapsing and windshield cowling missing, windshield also poorly installed as water comes in from the top.
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Crappy boost pipe is the lowest point of a 60mm dropped car, 1 speed bump and its stuffed! Oh and turbo has no filter so everything it picks up is being force fed into the engine! Severe oil leak on turbo drain and leaking oil cooler too.
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Transmission tunnel insulation has disintegrated and running on the propshaft, gearbox rubbers in pieces and propshaft flex disc collapsing too.
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Grass-fit exhaust hard up against rear sway bar.
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With the plenum chamber out the way I can see where the turbo oil feed is tee'd into the filter housing. What a mess!
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Now its time I sort this shit out, first we need to address the intercooler and bigger is better!
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Proper way to mount an intercooler and still run brake ducts!
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Setrab oil cooler will be mounted above intercooler this week.
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I will be doing alot of mods/repairs to the car in the next few weeks like 6 speed swap, bi xenon conversion, Setrab oil cooler and braided lines, new boost pipes, new dump valve, air filter, 6puck copper clutch plate, roller sun blind, m3 lip boot spoiler and many other fixes/upgrades on the list.
I will keep you guys posted and updated with pics too.:thumbs:
 

Gizmo

Banned
The thing I hate the most is its running on gotech which cannot run vanos so the idiots cut the engine wiring harness and sensors to pieces and blanked off the oil feed to the vanos so there is no going back to OEM ECU!!!:cry:
Also there is no idle control valve so you have to pump the accelerator to get it to start.:argh:
 

Twinz

Forum - Support
Staff member
Yoh...thats a mess. All the best with the build. I like the new Cooler though.
 

herr bmw

///Member
how can someone put in a cooler with cable ties?what were they thinking?

also the photo of the wiring behind the headlight,there is festo piping(looks like festo piping) and a t-piece,but it loops back into the t-piece,why as its doing nothing,or am i looking at it wrong?

good luck with sorting it out:thumbs:
 

444YYY

Honorary ///Member
It really saddens me to see a car, in that state.
Anyway, your workmanship looks stunning so far.
Can't wait for the updates!
 

Gizmo

Banned
herr bmw said:
also the photo of the wiring behind the headlight,there is festo piping(looks like festo piping) and a t-piece,but it loops back into the t-piece,why as its doing nothing,or am i looking at it wrong?

good luck with sorting it out:thumbs:
It does nothing and who knows why its there. There is a ton of stuff on her that will make you go WTF?!?
 

Loom

Member
Remember you can save the customer a couple of rand by using cable ties instead of bolts for the flex disc :fencelook:
 

boost3d

Honorary ///Member
That m3 looks in a sad state at the moment but I'm sure u gonna sort it out Gizmo , that new intercooler looks the biz though :thumbs:
 

BillyBob

Active member
Wow, just wow.. Surely That isn't the one that was running the bronze / golden BBS split type wheels????

Mein ghott... What a horrid Dog's breakfast of a conversion.

Good luck Gizzy - and I hope the new owner has some deep pockets by the looks of things..
 

moranor@axis

///Member
Official Advertiser
we need to know who built the car so we know who to avoid...

how you going to solve the air filter problem? clearance looks very small on the front...
 

kugs330

New member
:nonono: thats scrappy workmanship but looks like it's going to come out a showpiece in your hands. That wiring looks like a fire waiting to happen and that exhaust system looks like it was done on side of the road. I'm sure the owner will be happy with it when you complete.
 

UpNcOmiNg!

Events Organiser
:thumbdo:
What the hell!!? That is really disgusting that a car can be ruined and sold in a condition like that! There is no way in hell I would ever have let that sale be concluded, terrible lesson to be learnt. I hope the seller gets Karma. She's coming and she's a bitch!

All the best with the build, car is in good hands now!:thumbs:
 

S50B32turbo

New member
OMG my heart is sore, at the same time im happy to know thats its getting alot of love where its at now. Gotech does run vanos, savspeed uses it on both the e46 m3 and e36 m3 without locking vanos. Member born2boost has gotech with vanos on his e36 m3


This car sold for abt R150k am i correct, built by achmat oog?
 
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