Well the Best way to explain this will be to start from the beginning.
On Friday i Took my car to Powerflo in Edenvale where i did DP and Software by Promotec.
While i was waiting patiently i grabbed to opportunity to inspect the undercarriage and looked for possible leaks.
Glad to report that i found nothing, no Leaks what so ever and even the guy sorting my DP said its one of the Cleanest Diesel Engines he has seen.
So after completion of the Dp the car was lowered to put the Engine cover back i inspected the Engine bay for some leakages and or visible Oil leaks cracked pipes and so forth.
It is then that i noticed that there is White Spatter on some of the pipes around the Water reservoir. The White spatter was due to the Antifreeze. Everything seemed fine and i collected a Piece of Cloth from the Boot and Cleaned the Pipes to c if this was occurring often or if it was a one time occurrence.
Software was done and i drove back to Centurion.
Everything was fine and supper exited with he new tune.
I took a short trip to the shops and back to my house.
I noticed that there was water dripping from my Bonnet area. Immediately concerned opened up the bonnet and saw that the water was dripping from the Reservoir tank overflow/Breather Screw. checked the OBD to c if any errors occurred that i missed ( Got a Yellow Engine Warm light the same as Jerry's aka Jenich Car) So i waited until the car was cooler and opened up the Reservoir tank for a Possible Solution to the problem and why it was pushing back the water to the reservoir tank. ?
Possible reasons 1) Water pump Failure. 2) Thermostat Failure. 3) Airlock.
Well it was simple to test the Water pump as i knew the bleed procedure of the Electrical pump. so that would eliminate the problem to Thermostat and Airlock. But another problem surfaced when i tightened the Bleeder screw on the Reservoir tank and had a "technical malfunction" Broke the screw off in the tank :facepalm:

. I Left the car overnight. Worried the evening i came up with a plan to get the broken Screw out of the Reservoir tank.
But i would need a replacement Screw and Guess what ONLY BMW had the part as i searched all over. So off to Leohease I went. upon Arrival i spoke to one of the sales people and asked for the part (Breather screw)He said sorry Parts is closed on SATERDAYS.

I asked if i could speak to one of the technical people. Willie came to greet me and escorted me through to the parts section. I confirmed with him the Bleed Procedure for the E90 320d 2007 model. He said i was correct and pointed out that not all the 4 cylinder cars came out with a electrical Waterpump. :argh::thinking: but the E90 does not have Bleedscrews except for the One on the reservoir tank. :fencelook:
Wrong again Luckily the Guy showed me where my Bleed screw was and pointed out that it has one screw was located on top of the thermostat housing. According to the diagram i saw two Bleed screws on the Cooling System. I got a Part from the technical guy R53.50c for the Bleed screw. Also got a Quote for the Thermostat if i found that to be the problem part. R800 mandelas. I Picked up some Antifreeze from Midas to fill up the Cooling system.
So back home i went and started thinking about solutions on how to get the Broken Screw out of the Reservoir tank.
I took a Candle and heated one of my screw drivers. careful not to damage the reservoir started to melt the screw driver into the broken off piece of screw. Success it worked like a charm. The broken Piece got out and i now needed to get back to testing the cooling system by means of eliminating the problems.
I removed the Covers to get to the Thermostat housing and location of the one Bleed screws, and opened it up careful not to damage or brake this one as well, proceeded to open the one from the reservoir tank as well. Filled up the reservoir to the max capacity and made sure all the air was out of the System.
NOTE: The Fan will not Kick in if the cooling system has an Airlock. CONFIRMED IT WITH THE TECHNICAL GUY AT BMW.
So I also learned previously on my Father in laws 5series BMW that BMW needs to be ice cold before you attempt to get rid of the AIRLOCK.
So I filled up the reservoir and bleeded the system inspected all the pipes for any leaks of water. i then noticed another Bleed screw :argh::nonono: ai jai jai so to confirm the
E90 320d 2007 has three Bleed screws. 1) situated on the reservoir 2) situated on top of the Thermostat housing 3) one situated on top of a pipe directly above the alternator.
So i Bleeded the system and confirmed no air bubbles out of all three Bleed screws. closed all Bleed screws made sure not to tight as they are plastic and brakes or cracks easily.
Then Started the Car. Left if Idling for about 15 min. Waiting for the fan to come on to c if the Thermostat opens and the water circulates, and if i still get the yellow light indicating engine is overheating.
So after the 15min the obd shows no errors and i constantly confirmed no leakages on the Cooling system. After the Fan came on the water circulated and everything seems fine now.
Closed all the covers and parked the car, I will take it for a test drive later to confirm everything is sorted now. In the end the one Bleed screw on top of the Water reservoir was the problem as it was not closed properly and the water escaped through there when the engine got hot. Luckily it is sorted now :joy:
So lessons learned E90.
1) If your system has a airlock The fan will not come on and your engine will overheat. (take caution as i did not drive my car till i got a Red overheating symbol on the OBD) i switched off immediately when the firs yellow symbol was shown.
2) Those Bleed Screws are made of plastic take great care as you tend to over tighten them and they brake or crack easily.
3) BMW is nicky when it come to cooling system - if the engine is not cold when flushing or bleeding the Cooling system it will create problems for you. Seen this now on the E90 and 5 Series.
4) Bleed Procedure for the Non Electrical water pump is easy enough. Open all the bleed Screws fill up the reservoir until all air is out of the system and then start to close all the bleed screws from the furthest away from the reservoir.
5) Take great care when handling or tightening the bleed screws and confirm no water is running out when you start the car. This was initially what caused my airlock in the cooling system.
6) never expect what you did not inspect.
So to confirm that the E90 320d has in fact got three bleed screws and not like previously indicated in other threads no Bleed screws.
I will update the thread with pictures later during the day.
I hope this serves as info as i could not find a single resolution to my problem and bleed procedure for 4 cylinders cars that does not have a electrical water pump.
Please commend and or share your experiences. sorry for the long post.
Dippies