E46 ///M3 UUC Short shift kit and few other bits

Whazzup guys!

So the other day I was over at Peter's and he had just finished installing a UUC Evo3 short shift kit with the DSSR in a breathtakingly beautiful low miler, so I hopped in and sat in the car going through the gears, and just came to the realization that i NEED one of these, as my car is sitting on 215,000km, and the shifter is long not what it used to be.

I have been looking at the UUC shifters for a long time now, and in my mind couldn't quite justify the expense of getting one, for how much of a difference will it make. Well, sitting in that silver car changed all that instantaneously...

I wasn't home for 5 minutes and the kit was ordered from Turner Motorsport. One of those sod the consequences purchases... So what if we have to live off brown bread and eggs for the next two months... Besides, a government loaf aint all that bad :fencelook:

Ordered the parts on Monday the 20th, and got here on Thursday the 30th, using USPS Express international mail. Along with the shifter came a aFe torque booster intake elbow, aFe pro 5r oiled panel filter, filter restore kit and a aFe intake duct. More about those later.



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The 1st order of business, start stripping the trim to get to the old shifter, and getting the car up in the air. Not exactly to Health And Safety standards, but in a thick French accent "I wave my private parts in their general direction"


After this, the size of this task really hit home...

You do almost the same amount of stripping as you would pulling the gearbox...

Oh, and the instruction manual that comes with the SSK clearly says, "when removing shifter knob and boot pull up firmly, but take care not to hit the rearview mirror, or yourself in the face". Instructions, pah, for weaklings... Heed that one, I nearly lost a tooth...

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Makes a man feel like a kid at Christmas time again!!

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Trust them on this one... Lest you want to get to know your dentist better...

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Cant quite clearly see it, but without too much effort you can take the shifter and pull it straight out of the nylon cup around the ball. Actually happened a couple of times in the week where I was busy waiting for the spares, so I could say to the missus, see, shifter is broken, we need the new one... Now just to convince her that the supercharger is an alternator, and the car won't run without it :cartel:


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Quite the piece of work to get the rubber grommet out without destroying it. After all, it has been sitting there for 13 odd years.. If any of you are planning on doing this, get some silicone oil, and apply it liberally around the periphery of the seal, also on the inside where it goes over the shifter, as without doing that I would have probably still been out there cussing like a sailor trying to get that back in...


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I seem to have her fairly well trained...
We cleaned all the parts as they came off, so the reassembly was a breeze. Oh, and note the decatted center section of exhaust.


Now I didn't really get any pictures of underneath the car, but like I said earlier, you do the same amount of stripping as you would do taking the 'box out... I left the propshaft connected, but dropped the center section of the exhaust, and lowered the intermediate pipes by about 500mm to get that $^$# heatshield out... Kept the intermediate pipes on a spare jackstand, and it seemed to work pretty well. You also need to remove the rear suspension brace, that triangular piece that mounts on the rear subframe and on the back sides of the body.

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Boot full of spares, and the laptop with TIS to get torque specs. Now for those of you that don't know me, there is not a bolt that goes in with spanner pressure only, Ze Germans published those torque figures for a reason, so follow it. Invest in a decent torque wrench or two, you avoid stripping/breaking bolts, and the stuff doesn't go on Tarzan-tight.

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All the goodies that came with the shifter... You have to see the machining quality on these parts, pics just do not do it justice.


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New VS old...

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Old ball looking like an old ball... A bit worse for wear there...

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The shifter carrier, for want of a better term... Lekker dirty, after 215,000km's. It came out slightly easier than anticipated, about 7-8 cuss words per minute... The tricky part is that pesky clip that secures it to the top of the gearbox. Partly because you can't see the %*$ thing... But, alas, this was the 3rd time I had to go through that fantastic honeymoon like little endeavor...

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The rear chassis brace there in the foreground...
Spares after lots of love from a loving, no REALLY loving wife ;) And a wee bit of Prepsol...

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Getting ready to prep the shifter carrier... Once again the quality of these parts is nothing short of phenomenal. You get what you pay for in this case here. Love the attention to detail, everything you need to install it is included with the kit, note even a little tube of Loctite 242 thread locker. They have you install the round part into the shifter carrier with 6 2.5mm screws, secured with 242. On 2.5mm screws and 242, that is as good as welding those screws in there... So take your time, read amd re-read the good book of words, and do it properly the 1st time.

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Nice and clean thanks to the wife's efforts ;)

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Installed, ready for the shifter
They even supply you with the grease required...

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Delrin bushes on the front part in the quest for zero slop...

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The DSSR. Double Shear Selector Rod. Jeez, sounds like NASA with all the fancy acronyms. But then again, it does produce the desired effect

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Machined Beauty...
 
Looking at the UUC shifter, note they actually have ball bearings in there that the shift rod links to. OEM is crappy plastic bushes, that will start wearing the 2nd time you drive it around the block.

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The original shifter linkage. This is what UUC meant with "Double Shear", as the shear force on the standard part is from one side only, so this in turn puts additional stress on the bushes, that will cause accelerated wear and 200,000km later you end up with a shifter that has all the precision of a chinese wristwatch.

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There is no comparison between the two parts from a quality perspective.

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New tranny mounts. My old mounts were in very good condition considering the mileage. I replaced tranny mounts on my 323i about a week or so ago, and had I known this I would have been quite happy to put the M3's on the 323i. It is a very good idea to consider going poly bushes to prevent binding on the selector rod when the gearbox tries to turn with engine torque. I opted for isolated poly mounts after consulting with a salesperson from TMS.

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CRITICAL to torque these to 16ft/lbs (21nm), as overtightening on the poly bushes will cause some NVH in the cabin.

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A good amount of fiddling and cussing and the new carrier is in... Being a wee bit claustrophobic also doesn't really help when you are working under a car...

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For this step having an extra pair of hands will make the world of a difference. Unfortunately Tamar was at work then... You apply grease liberally to the ball, then you got to get the shifter in there, with the top carrier, spring and cap, that gets held in place by a $%# stiff circlip. Took me a while but got there in the end, and didn't get grease on the Kiwi Nappa...

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After everything was hooked back up underneath the car, bit of a pain that was. Purely because you are working partially blind in there. UUC supplies new teflon washers, pins, clips etc with it. Also, note the rubber grommet installed, without silicone oil, good luck trying to get that in there... A bit of Spanjaard, and it just slips in...

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All buttoned up and ready to rock and roll. Run it through the gears a couple of times, make sure nothing is binding, and like my mate said, it is like the bolt of a well oiled rifle...
A bit of science, before I measured the throw from 3rd - neutral - 4th. It was round about 2 inches from 3rd to neutral, and another 2 inches neutral to 4th, okay not pushing and pulling right to the stop to take up the slop, then it would have been closer to 3 1/4 inch either way. With the SSK, 1 1/4 inches from neutral to gear. Amazing, and the sound and feeling when it clicks in, man...

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The last part of the instruction manual. Well at least they have a sense of humor, "Drive!". Yeah right, nothing said about first bolting half the car back together... ;) ;)

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Drive! might just be a little difficult with all these parts missing...

At this stage I couldn't get it back together fast enough to feel what the shifter was like. Another 3 hours of hard labor and she was all set to go.


Now, for the driving impression part...

I used to battle at times getting her into reverse properly, no more of that, the action is superb on it. In my opinion arguably one of the best mods you can do to the car. It transforms the way you interact with the car completely. The precision is unbelievable. If there is one thing to do to your car this year this is it gents! In fact, it is so good I'm considering one for my E36 that I use as a daily ;) Buuuut, I might just wake up with a hole in my chest from the missus...
 

MikeR

Well-known member
:clapper::clapper::coolShake: impresive, now thats one mod I would do to the Zed
 

cOlDFuSiOn

New member
I enjoyed this read! :=): Thanks for the write up, does indeed look like this is an excellent mod! I need a manual weekend car in my life.. :chef:
 

Fordkoppie

///Member
Such a nice upgrade. Well done:clapper:

flyitlikearental said:
It came out slightly easier than anticipated, about 7-8 cuss words per minute... The tricky part is that pesky clip that secures it to the top of the gearbox. Partly because you can't see the %*$ thing...
Commonly referred to as the bitch clip:rollsmile:
 

H|TM@N

Member
Fordkoppie said:
Such a nice upgrade. Well done:clapper:

flyitlikearental said:
It came out slightly easier than anticipated, about 7-8 cuss words per minute... The tricky part is that pesky clip that secures it to the top of the gearbox. Partly because you can't see the %*$ thing...
Commonly referred to as the bitch clip:rollsmile:

Because it's a real dog... to get it out! PITA!

Nice write up.
 
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