I have a spare new plastic/nylon gear if you need one. Where are you based? Also, mileage of the car? Are the tires on the car the same all round and have they about the same tread depth as this also has an effect on the transfer case wear. Does the car make grinding noises when turning which could be the transfer case. If so, you can get under the car and unplug the electrical plug on the transfer case and drive with it like that no problem. Have been driving mine like that for a year now and even my old X3 drove that about two years like that before i sold it. No problem at all except you do not have four wheel drive but only the rear wheels are driven. Otherwise no real difference in driving between two and four wheel drive.