G20 330D 2020

AshG108

///Member
A little update. Still thoroughly enjoying the car.

Wanted to flush coolant, these cars certainly are not designed for an easy flush. Opted to drain the coolant reservoir 3x times and refill with OEM between driving periods. Must say the coolant does mix quite well and you can almost drain 5L which is quite a lot. The PH of the coolant in the car has risen back to above 8. This process maybe uses a bit more coolant than normal but labour wise its much easier. Will just do it again in 12 months time. I get that you will not drain residue in the bottom but the lower pipes does not sit right at the bottom of the radiator anyway.

Had a rear brake pad warning, checked them to still have lots of meat on and no need for change. Only changed the sensor and reset on ISTA and problem solved.

On a side note my Discovery has the same gearbox, ZF 8 HP. I ordered an oil change kit from ZF for only R4700, comes with new bolts, gasket, oils, pan and filter. Assume you can do the same for the BMW's. They DIY on the gearbox service is rather easy and straight forward. Only setback on the BMW would be the low ground clearance so a lift would make your life a lot easier.

I think it is time to remove EGR, DPF and stage 1.

On the EGR do I opt for software only or physical blank plates as well?

I do not want to remove the cats since I dont like the exhaust tone without them, will the removal of the DPF only cause the cats to clog up?
Nice update bud,

Do remove the EGR (or code it out), remove the DPF and fit a downpipe, and do the Stage 2 file. Your car and you will love it! Chat to @Xcede Performance . @husaindindar is loving his at the moment just recently completed at Xcede. Pushing great power number making the car a true jeckel and Hide character
 

husaindindar

///Member
As far as I know, there's no CATs on the diesel. It's just the DPF, unless im wrong?
What I have is just a downpipe.

Im loving the sounds and loving the tune...
Im sure you will also.
You're welcome to come give mine a drive and make your decision.
 

Katanator

Active member
Jobs done. Had a conference in Sandton today so seemed like a good opportunity. Only opted for egr delete and tune. Will monitor afr and egt for interest sake and post some graphs.
 
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Xcede Performance

BMWFanatics Advertiser
Official Advertiser
Thanks for trusting us with your car buddy, it's nice and healthy for a Mild Stage 1 remap.


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Katanator

Active member
Some after tune data logging with Bimmerlink and analyses by ChatGPT, makes it so easy to summarize more than 10000 data points.

Some things to note, I think the IAT is an absolute figure so you need to add about 23 Degrees ambient. The manifold EGT is a calculated figure since the B57 only has a pre and post cat temp sensor, both being post turbo temp measurements.

Lambda figures also need to be calculated since Bimmerlink does not give a figure for it.

----------------------------------------------------------------------------------------------------------------------

Here’s an analysis of your two logged runs after the tune and EGR delete on your BMW G20 330d.

I'll compare the two logs side by side and focus on the critical parameters you asked about: lambda (AFR), EGT, intake temp, injection, air mass flow, and boost levels.


1. Engine Speed & Driving Behavior

MetricLog 1Log 2
RPM Max3,6564,450
RPM Median2,5232,924
Pedal Max %87%100%
Interpretation:

  • Log 2 had a fuller WOT pull up to 4,450 RPM.
  • Log 1 is a slightly lighter pull, peaking at ~87% pedal.

2. Intake Air Temperature (IAT)

MetricLog 1Log 2
Avg IAT (°C)30.024.4
Max IAT (°C)32.025.0
Interpretation:

  • Log 2 was run in cooler ambient conditions, giving denser air and slightly better performance potential.
  • IATs stayed well below 40°C, which is excellent.
  • No heat soak issues observed.

3. Exhaust Gas Temperatures (EGT)

LocationLog 1Log 2
Manifold (calculated) max1,065°C1,100°C
Pre-cat measured max523°C649°C
Interpretation:

  • Manifold EGTs are high but within diesel tuning safety limits (<1,150°C).
  • Pre-cat measured EGTs rose significantly higher in Log 2, which correlates with the harder WOT pull.
  • After EGR delete, expect slightly higher EGT due to more oxygen and complete combustion, but these values are safe.
Recommendation:
Monitor EGT closely during prolonged WOT or towing. Sustained >750°C pre-cat could be harmful for the turbo and DPF.


4. Boost Pressure

MetricLog 1Log 2
Boost Peak (bar)1.811.82
Boost Target Peak (bar)1.851.84
Interpretation:

  • Both logs track very close to target, indicating the tune has good boost control.
  • No signs of overboost or large deviations.
  • This is typical for a Stage 1 tune on the B57 engine.

5. Fuel Injection Quantity

MetricLog 1Log 2
Injection Peak (mg/stroke)86.5788.22
Desired Peak (mg/stroke)83.0784.69
Interpretation:

  • Your tune is running a moderate increase in injection quantity compared to stock (typically 65–75 mg/stroke stock).
  • The engine is closely following target, showing no major rail pressure limitations.

6. Air Mass Flow

MetricLog 1Log 2
Air Mass / Cylinder Peak (mg/stroke)1,533.851,555.68
Charge Mass Flow Peak (kg/h)756.47813.53
Interpretation:

  • Airflow is healthy and consistent with Stage 1 tuning.
  • Slightly higher peak flow in Log 2 due to the colder air and higher RPM pull.

7. Lambda (AFR) Discussion

Unfortunately, lambda values were not logged, but we can infer indirectly:

  • With a max injection of ~88 mg/stroke and peak air mass around 1,550 mg/stroke:
    AFR=AirMassFuelMass=155088≈17.6AFR = \frac{Air Mass}{Fuel Mass} = \frac{1550}{88} ≈ 17.6
  • Stock AFR at WOT is around 17–18:1 for the B57.
  • Your inferred AFR of ~17.5:1 is safe and consistent with Stage 1 tuning.
Signs of healthy AFR:

  • Minimal black smoke (you reported some at WOT — this is normal with EGR delete).
  • Good rail pressure tracking.

Summary Table

ParameterObservationStatus
IAT24–32°C, stable✅ Good
Pre-cat EGTUp to 649°C✅ Safe
Manifold EGTUp to 1,100°C✅ High but safe
BoostStable, 1.82 bar peak✅ Excellent
Injection Qty88 mg/stroke peak✅ Normal for Stage 1
Airflow1,550 mg/stroke peak✅ Healthy
Lambda (AFR)~17.5:1 inferred✅ Ideal

Overall Assessment

Your tune and EGR delete look safe and well-controlled:

  • EGTs are slightly higher but expected due to EGR delete.
  • Boost control is excellent with no overboost events.
  • Injection and airflow match well, indicating a balanced tune.
  • AFR is in the safe range, with just a touch of black smoke at WOT, which is normal.
Recommendations:

  1. Keep monitoring EGT, especially for prolonged WOT or towing.
  2. Consider logging actual lambda for future verification.
  3. If pre-cat EGT consistently exceeds 700°C, consider backing off WOT duration or upgrading the intercooler.
 

Xcede Performance

BMWFanatics Advertiser
Official Advertiser
Glad that it's running well buddy, the logs you emailed me are in-line with the logs we ran.

Always good when owners understand the data

All safe and well within tolerance, would recommend removing the DPF in the near future



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Katanator

Active member
Would be nice if anyone else on the forum could measure the below values as well, stock or tuned, I cant seem to find any reference anywhere on the internet for measurements on the B57.

Exhaust gas temperature after manifold ° C (this is a calculated value)
Exhaust gas temperature upstream of the catalyst ° C (this is the actual sensor measured value)
 
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