Since I have bought Solo Man's 540i, thought I'd add to the thread.
Yup, the jerk was there, which he told me about before I purchased. Started doing some surf research but wasn't too concerned until a THUD and almost complete loss of revs at a stop street!!
Suddenly my research took on NASA proportions...hardly wanted the gearbox to fall out from underneath me.
Seems to me that this issue is not isolated to 540i's [ok, we knew this], nor to BMWs. And a lot of guys are struggling for answers.
Without ANY technical documentation to back me up, I will take a flyer and say the following:
Most guys do a complete transmission fluid and filter replacement, which seems to alleviate the symptoms for a while - but the problem returns in many cases.
Many either do or are thinking of doing a software upgrade to the transmission. Again, the results vary.
Few drive the car in Sports mode and fewer still use the Steptronic option [my opinion from what I've read so far - Ken Rockwell being my best example who calls the Sports Mode matter "pokey", if I remember correctly].
The Adaptive Transmission may be the problem if you have quite varied driving to do, like stop-go-stop, 30kms to work, stop-go-stop. Hmmm...
So, I figured I'd give the car a go in Sports mode. According to some, it saves wear and tear on the transmission due to fewer up shifts [no talk here about fuel consumption]. Bit of a pain with the higher revs going from one stop street to another. But no jerk....so far. Drove in Sports Mode to Cape Town from Langebaan. The car handled the stop go trafiic with no issues. Did not once put it into normal Drive Mode.
Ok, then got adventurous and used the Steptronic for the first time. Well, for me there is no other way of driving this car. I use the revs as I want to , change gear as I want to and am always "protected" from over revving by the very same gearbox that thuds at me in Drive Mode. Is the issue resolved? So far, yes, since I probably will never use Drive Mode again. But I will have my gearbox fully refreshed with oil and filter and have the valve body checked. I will also have the software updated if it can be done somewhere in Cape Town.
There was a lot of chatter on the net about driving style, particularly with regards to throttle sensitivity and some of it around the Adaptive Transmission Control. My view right now is that one has to adapt oneself to this type of car [gadgets 'n all]. If you have a jerking problem, I suggest working around it, as technical resolution seems to elude many.